The North American Rescue ARS® (Air Release System) for Needle Decompression is a patented, sterile needle/catheter assembly for the immediate prehospital management of tension pneumothorax. Available in CoTCCC-recommended 14-gauge × 3.25" and 10-gauge × 3.25" configurations, its capless flash chamber and easy-open protective tube enable rapid deployment under fire.
Key Specifications
| Specification | Detail |
|---|---|
| Manufacturer | North American Rescue (NAR) |
| SKU — 14 Ga. | ZZ-0056 | SEL# 09MS-02-THOR | NSN 6515-01-541-0635 |
| SKU — 10 Ga. | ZZ-0298 | SEL# 09MS-02-THOR | NSN 6515-01-673-1701 |
| Available Gauge Options | 14 Ga. × 3.25 in. (8.25 cm) | 10 Ga. × 3.25 in. (8.25 cm) |
| Packaged Dimensions | L 5.7 in. × W 0.7 in. × D 0.8 in. |
| Weight | 0.6 oz |
| Sterility | Sterile, single-use |
| CoTCCC Status | CoTCCC-recommended device for needle decompression (both 14 Ga. and 10 Ga.) |
| Patents | U.S. Patents D595,847 and 001002372-0001 |
| Origin | USA |
Product Overview
Tension pneumothorax is the second-leading cause of preventable death on the battlefield, surpassed only by uncontrolled hemorrhage. When a penetrating or blunt injury allows air to accumulate under pressure in the pleural space, the result is progressive mediastinal shift, cardiovascular collapse, and — without immediate intervention — death. The CoTCCC-recommended treatment is needle chest decompression (NDC): inserting a large-bore needle/catheter through the chest wall to convert the tension pneumothorax into a simple pneumothorax and restore cardiopulmonary function.
The North American Rescue ARS® (Air Release System) was developed through a two-year collaboration with prehospital providers, combat medics, and military trauma data. The result is a patented design purpose-built for high-stress field environments: a capless flash chamber that provides immediate visual confirmation of pleural entry without removing a separate cap, a rugged protective tube with textured twist top and pocket clip for one-hand access even in gloves, and a proven 14 Ga. × 3.25 in. needle/catheter that meets CoTCCC-recommended specifications for chest wall traversal in the vast majority of adult patients.
In 2018, the CoTCCC added the 10-gauge, 3.25-inch needle as an alternative to the traditional 14-gauge, citing evidence that the larger lumen delivers greater air flow. The 10-gauge catheter lumen is approximately 60% larger in diameter than the 14-gauge — a clinically meaningful difference when time is measured in seconds. The ARS is available in both gauges, giving units the option to stock the gauge authorized by their medical director or standing protocol.
Why 3.25" Length Is the CoTCCC Standard
The switch from the traditional 2-inch (5 cm) needle to the 3.25-inch (8.25 cm) standard is one of the most evidence-driven protocol changes in modern TCCC. Multiple CT-based chest-wall thickness studies found that 2-inch needles fail to penetrate the pleural space in 42–50% of patients at the 2nd intercostal space midclavicular line (2 ICS-MCL) — primarily due to body habitus and subcutaneous emphysema. A landmark clinical study by Stevens et al. (Journal of Trauma and Acute Care Surgery) demonstrated that 8 cm angiocatheters were significantly more effective than 5 cm catheters (83% vs. 41%; p=0.01). The TCCC 3.25-inch (8.25 cm) recommendation ensures near-universal pleural access and has eliminated known NDC-related combat fatalities attributable to needle length since its adoption.
TCCC/TECC Needle Decompression Protocol
Per current TCCC Guidelines, needle decompression should be performed when a casualty has significant torso trauma or primary blast injury with respiratory distress and suspected tension pneumothorax. The procedure:
- Identify insertion site: 2nd intercostal space, midclavicular line (primary site) OR 4th–5th intercostal space, anterior axillary line (alternate site)
- Prep site if conditions allow; open the ARS protective tube with one hand using the textured twist top
- Insert the needle/catheter unit perpendicular to the chest wall, all the way to the hub
- Hold in place 5–10 seconds to allow full decompression; flash chamber provides immediate confirmation of pleural entry
- Remove needle; leave catheter in place
- If initial NDC is not successful, perform a second NDC at the alternate site using a new needle/catheter unit
- Document on the DD Form 1380 TCCC Casualty Card
14 Ga. vs. 10 Ga. — Which Should You Choose?
| Feature | ARS 14 Ga. | ARS 10 Ga. |
|---|---|---|
| Needle/Catheter Length | 3.25 in. (8.25 cm) | 3.25 in. (8.25 cm) |
| Lumen Size | Standard — CoTCCC-recommended baseline | ~60% larger diameter lumen than 14 Ga. |
| Air Flow Rate | High | Significantly higher (2.5× cross-sectional area) |
| CoTCCC Status | CoTCCC-recommended (primary) | CoTCCC-recommended (added 2018 as alternate) |
| NSN | 6515-01-541-0635 | 6515-01-673-1701 |
| Best For | Standard protocols; civilian EMS/TECC | Military protocols requiring 10 Ga.; suspected high-resistance cases |
Key Features
- Capless flash chamber: Eliminates the extra step of removing a needle cap — provides immediate, unobstructed visual confirmation of pleural entry
- Patented failsafe design: Built-in design elements developed in collaboration with prehospital providers to improve real-world success rates
- Rugged protective tube: Rigid housing prevents needle damage during carry and deployment; easy-ID textured twist top with handy clip for attachment to gear
- Compact and pocketable: Fits in nearly any IFAK, chest rig pocket, or cargo pocket; L 5.7 in. × W 0.7 in. × D 0.8 in.
- Both gauges available: 14 Ga. for standard CoTCCC protocols; 10 Ga. for units requiring larger-lumen decompression per updated 2018 TCCC guidelines
- Sterile, single-use: Each unit individually packaged for sterility
Pair the ARS with a vented chest seal for complete open pneumothorax management. Browse the full Chest & Thoracic Supplies collection, including thoracostomy kits and chest tubes, or explore IFAK Kits that pre-integrate needle decompression capability.
All products sourced from the actual brand manufacturer or authorized master distributors. CoTCCC recommendation status verified where applicable. Ships from MED-TAC International, Pembroke Pines, FL — clinician-founded, veteran-led, SDVOSB-certified.
Available Options:
- 14 Ga.
- 10 Ga.
Specifications coming soon. Contact us for detailed product information.
