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HALO XL

Your Price: $17.45
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SKU: Halo
Type: Chest Seal
Vendor: Boundtree Medical
$17.45
PRODUCT INFORMATION

The HALO XL Chest Seal by Tactical Medical Solutions is a non-vented occlusive chest seal nearly twice the size of the standard HALO Seal — measuring 8.5" × 12" to cover large, irregular, and blast-related wounds. Designed to secure gauze and cover surgical incisions in addition to penetrating injuries. Uses the same scrim-reinforced HALO Gel hydrogel with outer tape edge, operating from -30°F to 140°F. 6-year shelf life. Latex-free. Made in USA. ~1.6 oz (0.1 lb).

Key Specifications

Specification Detail
Manufacturer Tactical Medical Solutions (TacMed Solutions) / Boundtree Medical
SKU Halo (MED-TAC designation)
Type Non-vented (fully occlusive) — large format
Seal Dimensions 8.5" × 12" — nearly 2× larger than standard HALO Seal
Weight ~1.6 oz (0.1 lb)
Adhesive HALO Gel — scrim-reinforced hydrogel + outer tape edge
Temperature Range -30°F to 140°F
Packaging Available in IFAK-compatible folded format or standard 10.75" size
Shelf Life 6 years
Latex Content Latex-free
Origin Made in USA

Product Overview

The HALO XL addresses a gap in standard chest seal coverage: the large, irregular, or multi-site wound that exceeds the coverage area of a standard 6" seal. At 8.5" × 12" — nearly twice the size of the standard HALO Seal — the XL is designed for blast injuries, shrapnel wounds with multiple entry points, and wounds with irregular margins that extend beyond the radius of a standard seal. The HALO XL is also specifically indicated for securing gauze packing within wounds and covering surgical incisions post-thoracostomy, giving it dual utility in both initial and extended trauma care.

The HALO XL uses the same proven dual-layer adhesive system as the standard HALO Seal: scrim-reinforced HALO Gel hydrogel (preventing gel migration in high heat) combined with an outer tape edge that maintains bond strength in both freezing and high-temperature environments. The operating range of -30°F to 140°F covers the full spectrum of military and tactical deployment environments. The packaging includes a re-closable zipper lock at the top of the pouch in addition to the standard 4-corner tear notches, allowing partial opening for inspection or staged access.

The HALO XL is non-vented — when applied to penetrating chest wounds, the standard monitoring protocol for tension pneumothorax applies, with readiness to burp the seal if tension develops. Its primary battlefield role is in high-energy trauma (explosive blast, multi-fragment wounds) where standard seals provide insufficient coverage. For standard penetrating chest wounds, the HALO Seal, HALO Vent, or HALO Combo packs are the standard tools. See MED-TAC's complete chest & thoracic supplies collection.

When to Use the HALO XL

  • Blast and fragmentation wounds: Wounds from IED blasts or shrapnel may have irregular margins or multiple small perforations across a broad area — the XL's 8.5" × 12" footprint provides coverage for wound patterns that exceed standard seal dimensions.
  • Wounds exceeding standard seal diameter: Any wound whose margins extend beyond the coverage area of a standard 6" seal (including some high-velocity rifle wounds with significant cavitation).
  • Post-thoracostomy incision coverage: After a finger thoracostomy or chest tube insertion, the XL can be used to create an occlusive dressing over the incision site and secure any drainage tube in place.
  • Securing gauze packing: When a wound has been packed with hemostatic gauze and an occlusive cover dressing is needed to secure and protect the packing during transport.

See also: Chest & Thoracic Supplies | IFAK Kits

All products sourced from the actual brand manufacturer or authorized master distributors. CoTCCC recommendation status verified where applicable. Ships from MED-TAC International, Pembroke Pines, FL — clinician-founded, veteran-led, SDVOSB-certified.

SPECS & MEASUREMENTS

Specifications coming soon. Contact us for detailed product information.

CLINICAL RATIONALE

Chest Seals in Thoracic Trauma

Chest seals are critical life-saving tools for treating open chest wounds (sucking chest wounds) that disrupt the negative pressure needed for normal breathing.
When air enters the pleural space through a penetrating injury, it prevents the lung from fully expanding and may lead to a tension pneumothorax — a life-threatening condition if not addressed promptly.
Properly applied chest seals restore intrathoracic pressure balance and allow the injured lung to re-expand, buying vital time until definitive care or decompression is available.

1. Vented Chest Seals

Clinical Rationale (Vented):

Vented chest seals feature one-way valves or channels that allow trapped air and fluids to escape from the chest cavity while preventing further air entry.
This controlled venting mechanism reduces the risk of developing a tension pneumothorax and is recommended by the Committee on Tactical Combat Casualty Care (CoTCCC) for most open thoracic injuries when the vent remains unobstructed.
In tactical and emergency medical settings, vented seals maintain proper intrathoracic pressure dynamics and help stabilize respiration during evacuation.

  • Allows air and blood to escape while blocking additional air entry
  • Recommended by CoTCCC for most penetrating chest wounds
  • Prevents progression to tension pneumothorax
  • Effective during movement and transport phases

2. Non-Vented Chest Seals

Clinical Rationale (Non-Vented):

Non-vented chest seals provide a fully occlusive barrier that prevents any external air from entering the pleural cavity.
These are preferred when environmental factors — such as dust, debris, heavy clothing, or complex wound locations — could obstruct a vent or prevent it from functioning properly.
Non-vented models are especially effective when there are multiple wounds or when both sides of the chest are compromised.

  • Creates an airtight seal to stop further air intrusion
  • Ideal for contaminated or complex wound environments
  • Preferred for posterior or multiple thoracic injuries
  • Simple and reliable under stress conditions

3. Twin Pack / Dual Application

Clinical Rationale (Twin Pack):

Twin chest seal packs are designed for simultaneous coverage of entry and exit wounds or multiple penetrating thoracic injuries.
Applying seals to both anterior and posterior wounds prevents air intrusion from either side and ensures consistent intrathoracic pressure stabilization.
This configuration allows medics and responders to treat through-and-through injuries quickly and efficiently without improvisation.

  • Enables rapid treatment of entry and exit wounds
  • Maintains consistent chest pressure across both sides
  • Optimized for tactical and prehospital trauma management
  • Reduces need for multiple packages or improvised seals

4. Training Chest Seals

Clinical Rationale (Training):

Training chest seals replicate the adhesive strength and venting design of operational models using non-sterile materials.
They are intended for classroom, simulation, and scenario-based instruction, allowing responders to practice correct placement, adhesion, and vent inspection without wasting live medical gear.
Consistent repetition with realistic trainers develops muscle memory and speed during actual trauma incidents.

  • Simulates vented or occlusive seal behavior for realistic training
  • Promotes correct placement and adhesion technique
  • Preserves sterile operational supplies
  • Ideal for EMT, tactical, and civilian responder courses

Clinical Summary

Chest seals play a pivotal role in preventing death from tension pneumothorax, one of the leading causes of preventable trauma mortality.
Both vented and non-vented designs serve distinct operational needs, while twin and training packs ensure preparedness across all care phases — from education to battlefield or civilian emergencies.

  • Vented: Allows controlled egress of trapped air; standard CoTCCC-recommended choice.
  • Non-Vented: Fully occlusive; best for debris-rich or posterior wound sites.
  • Twin Pack: Provides coverage for through-and-through injuries.
  • Training: Non-sterile practice tool for skill retention and readiness.

By re-establishing chest wall integrity and controlling air movement, chest seals restore lung expansion and stabilize respiratory mechanics until advanced medical care is available.

FREQUENTLY ASKED QUESTIONS

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