The HALO XL Chest Seal by Tactical Medical Solutions is a non-vented occlusive chest seal nearly twice the size of the standard HALO Seal — measuring 8.5" × 12" to cover large, irregular, and blast-related wounds. Designed to secure gauze and cover surgical incisions in addition to penetrating injuries. Uses the same scrim-reinforced HALO Gel hydrogel with outer tape edge, operating from -30°F to 140°F. 6-year shelf life. Latex-free. Made in USA. ~1.6 oz (0.1 lb).
Key Specifications
| Specification | Detail |
|---|---|
| Manufacturer | Tactical Medical Solutions (TacMed Solutions) / Boundtree Medical |
| SKU | Halo (MED-TAC designation) |
| Type | Non-vented (fully occlusive) — large format |
| Seal Dimensions | 8.5" × 12" — nearly 2× larger than standard HALO Seal |
| Weight | ~1.6 oz (0.1 lb) |
| Adhesive | HALO Gel — scrim-reinforced hydrogel + outer tape edge |
| Temperature Range | -30°F to 140°F |
| Packaging | Available in IFAK-compatible folded format or standard 10.75" size |
| Shelf Life | 6 years |
| Latex Content | Latex-free |
| Origin | Made in USA |
Product Overview
The HALO XL addresses a gap in standard chest seal coverage: the large, irregular, or multi-site wound that exceeds the coverage area of a standard 6" seal. At 8.5" × 12" — nearly twice the size of the standard HALO Seal — the XL is designed for blast injuries, shrapnel wounds with multiple entry points, and wounds with irregular margins that extend beyond the radius of a standard seal. The HALO XL is also specifically indicated for securing gauze packing within wounds and covering surgical incisions post-thoracostomy, giving it dual utility in both initial and extended trauma care.
The HALO XL uses the same proven dual-layer adhesive system as the standard HALO Seal: scrim-reinforced HALO Gel hydrogel (preventing gel migration in high heat) combined with an outer tape edge that maintains bond strength in both freezing and high-temperature environments. The operating range of -30°F to 140°F covers the full spectrum of military and tactical deployment environments. The packaging includes a re-closable zipper lock at the top of the pouch in addition to the standard 4-corner tear notches, allowing partial opening for inspection or staged access.
The HALO XL is non-vented — when applied to penetrating chest wounds, the standard monitoring protocol for tension pneumothorax applies, with readiness to burp the seal if tension develops. Its primary battlefield role is in high-energy trauma (explosive blast, multi-fragment wounds) where standard seals provide insufficient coverage. For standard penetrating chest wounds, the HALO Seal, HALO Vent, or HALO Combo packs are the standard tools. See MED-TAC's complete chest & thoracic supplies collection.
When to Use the HALO XL
- Blast and fragmentation wounds: Wounds from IED blasts or shrapnel may have irregular margins or multiple small perforations across a broad area — the XL's 8.5" × 12" footprint provides coverage for wound patterns that exceed standard seal dimensions.
- Wounds exceeding standard seal diameter: Any wound whose margins extend beyond the coverage area of a standard 6" seal (including some high-velocity rifle wounds with significant cavitation).
- Post-thoracostomy incision coverage: After a finger thoracostomy or chest tube insertion, the XL can be used to create an occlusive dressing over the incision site and secure any drainage tube in place.
- Securing gauze packing: When a wound has been packed with hemostatic gauze and an occlusive cover dressing is needed to secure and protect the packing during transport.
See also: Chest & Thoracic Supplies | IFAK Kits
All products sourced from the actual brand manufacturer or authorized master distributors. CoTCCC recommendation status verified where applicable. Ships from MED-TAC International, Pembroke Pines, FL — clinician-founded, veteran-led, SDVOSB-certified.
Specifications coming soon. Contact us for detailed product information.